Two Explosions Reported At Arkema Chemical Plant In Texas

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When the CEO of Arkema America, Richard Rowe, warned late Wednesday that the company is powerless to prevent an imminent explosion at its Crosby, TX chemical plant, all we could do was wait for the inevitable. We didn’t have long to wait, because just a few hours later, on Thursday morning, Arkema said it has been notified about two explosions at its plant in Crosby, Texas.


At approximately 2:00am local time, the company announced that two explosions and black smoke were reported, the company said in a statement on Thursday. According to ABC, despite the evacuations an unknown number of people were taken to hospital.

A sheriff’s deputy was among those taken to the hospital after inhaling fumes, according to a tweet from the Harris County Sheriff’s Office. Nine other deputies drove themselves to the hospital as a precaution.

Arkema had already evacuated workers, and local authorities had cleared the area prior to the blow. From the statement:

At approximately 2 a.m. CDT, we were notified by the Harris County Emergency Operations Center (EOC) of two explosions and black smoke coming from the Arkema Inc. plant in Crosby, Texas. Local officials had previously established an evacuation zone in an area 1.5 miles from our plant, based on their assessment of the situation.

An Arkema spokesperson stated late Wednesday that a fire at the site was inevitable. “The fire will happen. It will resemble a gasoline fire. It will be explosive and intense in nature… as the temperature rises, the natural state of these materials will decompose. A white smoke will result, and that will catch fire. So the fire is imminent. The question is when,” spokesperson Janet Smith said.


The Arkema Inc. chemical plant on Aug. 30

Rachel Moreno, a spokeswoman for the county fire marshal’s office, said it is unclear whether all residents obeyed the evacuation order for the 1.5 mile radius of the plant, adding that the office has received an unconfirmed report of a woman who may still be in the evacuation zone.

The company also said it is working closely with federal, state and local authorities to manage the situation, according to a statement on its website.

As Arkema stores organic peroxides at several locations on the site, the threat of additional explosions remains, it said, adding that the best course of action is to let the fire burn itself out.

We have been working closely with public officials to manage the implications of this situation, and have communicated with the public the potential for product to explode and cause an intense fire. Organic peroxides are extremely flammable and, as agreed with public officials, the best course of action is to let the fire burn itself out.

We want local residents to be aware that product is stored in multiple locations on the site, and a threat of additional explosion remains. Please do not return to the area within the evacuation zone until local emergency response authorities announce it is safe to do so.

Organic peroxides are a family of compounds that are used in a wide range of applications, such as making pharmaceuticals and construction materials.

As a reminder, on Wednesday the company said it has “no way to prevent” a potentially large explosion and fire at its facility near Houston, after flooding due to Tropical Storm Harvey. The Arkema plant in Crosby, Texas, some 25 miles northeast of Houston, was evacuated late Tuesday. Working with authorities, the company also urged everyone within a mile and a half of the plant to evacuate, and shut down a stretch of Highway 90 that runs alongside the plant, which produces organic peroxides for things like acrylic-based paint.

“We have an unprecedented 6 feet of water throughout the plant,” Arkema’s North American operations Chief Executive Rich Rowe said in a teleconference Wednesday with reporters. Rowe said that the plant lost primary power and two emergency backup power sources, which led to a shutdown of “critical refrigeration needed for our materials.” He said that means those materials “could now explode and cause a subsequent and intense fire,” and added that “the high water that exists on site, and the lack of power, leave us with no way to prevent it.”

Rowe said about 300 people in all have been evacuated, but said it wasn’t a mandatory evacuation, so he’s not certain whether the 1.5-mile radius around the facility is currently devoid of people. He said it is mostly a rural area, so there are “a limited number of homes” within the area. Rowe said local officials told him the water level in the area could actually continue to rise over the course of the next three to six days, and as such Arkema, which is based in France, believes the chemicals will start to degrade well before that happens.

“And once the chemicals begin to degrade we would be in a situation where we could be looking at a fire and/or an explosion,” he said. As soon as the chemicals begin to degrade they start to “self-accelerate” in a type of no-turning-back mode, he added.

Rowe didn’t get specific about the amount of chemicals on site or just how big the blast might be, except to say that the analysis of the quantity of chemical is what led authorities to decide on the 1.5-mile evacuation zone they deemed appropriate.

 

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6 Comments
KaD
KaD
August 31, 2017 8:57 am

At least it wasn’t a nuclear power plant that needed to be kept cool. This time.

Anonymous
Anonymous
August 31, 2017 10:57 am

That plant should have been shut down in advance of the storm.

Maybe they weren’t warned about what to expect?

AC
AC
  Anonymous
August 31, 2017 1:03 pm

Their backup generators apparently got flooded. So, they did plan for losing grid power – just not particularly well.

james the deplorable wanderer
james the deplorable wanderer
  Anonymous
August 31, 2017 2:14 pm

There are many chemicals that are industrially valuable (used to make your everyday items) but chemically unstable; they need refrigeration, inert atmosphere above them, perhaps stabilizers (other chemicals that scavenge oxygen, react preferentially before the main chemical does, etc.) so that they can be kept for long periods (economics) before ultimate use and consumption in industrial processes.
It sounds like Arkema did their best (normal power, backup power, separate storage so one tank doesn’t set them all off like a string of firecrackers) but the wild weather / hundred-year-plus storm beat them. We will probably see more of these as the unusual stresses on ALL systems beat the Just-In-Time delivery systems we’ve found fashionable. Remember, inventory is a SUNK COST, so if you have more raw materials or finished goods onsite than you need for this week’s sales, you’re wasting / losing money!

unit472
unit472
August 31, 2017 1:31 pm

I was watching a TV ad for Generac, the stand-by electric generator firm, and was thinking about just this ‘flood’ situation’. Putting a stand-by generator on a concrete pad next to your building is not a good idea as the folks at TEPCO and now Arkema can tell you.

Still I see this a lot generally because the ‘easiest’ and cheapest place to put a generator is some unused portion of a building. I used to work for a chain of nursing homes and they spent big money to install backup generators as required by law but often only had them connected to the lights and building receptacle circuits. Fine as far as it went but they wouldn’t operate the elevators or any other three phase equipment even though they had the capacity to do it.

Then there was always that nagging location problem too. Put the generator under the building in the parking garage that is sure to flood if there is any flooding. Putting it on the roof is not always an option either for weight and noise reasons but if you are going to spend $5000-$50,000 for a back up generator it might be a good idea to spend a little bit more and elevate them above ground level.

Mike Murray
Mike Murray
August 31, 2017 4:51 pm

Hopefully, this will not be another “Pepcon”size explosion like the Las Vegas, NV valley suffered in 1988. It was really two explosions and although I was several miles away, both booms sent me to the deck. After the first I went outside to see what exploded, just in time to watch for a minute or two before the second blast.